Grey sewn insulation mattresses fitted on machinery

Sewn insulation mattresses

Insulation sewn mattresses are used for insulation of turbines, fittings and pipes. They are made of fabrics filled with insulating material based on mineral, silica or glass fiber.

Insulation sewn mattresses are a product of BAUCOMEX CZ and they belong into thermal insulations, fireproof insulations and acoustic insulations. These mattresses are made of special fabrics, filled with insulation material based on mineral, silicic or fiberglass. Fiberglass or silicic fibers weighing 100–2000 g/m² have exceptional characteristics.

Based on requirements for the specific environment we use

  • high temperature resistant: with surface adjustment – silicone rubber
  • with increased fireproof protection: coated with reflective Al foil, silicone or PUR coating
  • incombustible: silicic fibers with resistance up to 1000 °C
  • chemical resistant: coating from silicone rubber or with Teflon adjustment
  • water repellent: with Teflon adjustment

Production and assembly

Individual pieces, on the basis of measurement of an insulated object or its part, are machine cut, tailored to each other and filled with insulation material. During assembly individual pieces are connected with attached hooks, elongated by stainless steel wire or Velcro.

A necessary part of the assembly or eventual disassembly and reassembly is a layout plan, which is part of the project. Mattresses are laid out as monolayered with slant joints or multilayered folded with overlapping joints.

They are used both indoors and outdoors for example for turbine insulation, armature, pipelines and various devices in the energy, chemical and automobile industry also in other sectors.

References in this field

We have 1 project in this field, the newest are in the table.

References in Sewn insulation mattresses: year, place, work, client and scope
Year Place / project Work Client Scope
2006 Mönsterås, Sweden Sewn turbine insulation mattresses Client: Škoda Power 46 pcs